• Automatic production line for cylindrical electric tool battery pack
  • Automatic production line for cylindrical electric tool battery pack
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Automatic production line for cylindrical electric tool battery pack

    Automated production line for cylindrical electric tool battery packs. Enables high-efficiency assembly with ≥2400pcs/h output, 99.5% yield, and minimal manual operation (only 8 workers). Delivers reliable, precise automation using premium components for superior quality and productivity.
    Product Info


    Equipment function

    Mainly used for automaticfeeding,code sweeping,testing and grading of 18650 cores,cores into lower shell,mounting shells, CCD polarity inspection,manual nickel strips,welding,manual nickel strips,welding,testing,artificial pendulum protectiveboard, manual foaming cotton,battery wrapped screw,tin welding,gluing,manual shell shell crew,bottom.Labelling,laserengraving, performance testing,side labeling and other main production processes.According to the technological process,it can be divided intothe following 10 equipments:(1)test sorter;(2)core shellfeeder;(3)welding machine;(4)welding testing machine;(5)screw  locking machine;(6)tin welding machine;(7)dispensing machine;(8)shell ock labeling machine;(9)code labeling machine;(10) labeling machine.

    3D Appearance intention


    Automatic production line for cylindrical electric tool battery pack


    2D layout plan



    production line for cylindrical electric tool battery pack

    Explain


    The bus body consists of8persons,one person is responsible for putting on the electric core,two persons are responsible for feeding on the nickel belt,one person is responsible for swinging the protective board,one person is responsible for foaming cotton,two people are responsible for the shell,and one person is responsible for collecting materials.

    Whole line technical parameters


    Supply voltage

    220V,50Hz

    Air Pressure

    0.5~0.6 Mpa

    Total power

    ≤25KW

    Area bearing ratio

    ≤500kg/M²

    Ambient temperature

    5C-50℃

    humidity

    20%-90%

    Efficiency (UPH)

       ≥2400Pcs/hNumber of electric core

    Equipment productivity

    ≥98%

    Product qualification rate

    ≥99.5%

        Outline size (without assembly line)

    16200×1500×1900mm

    Pipeline to ground height

    900mm±50m


    Brand of important components



    number

    Item

    Brand Details

    1

    Frame

    Aluminum sheet metal + surface baking varnish treatment

    2

    Module plate

    20mm Electroplated treatment, 20mm thickness

    3

    Processed parts

    Aluminum components: Sandblasted and anodized surface treatment Iron components: Electroplated treatment

    4

    Human-machine interface

    Exclusive to WEINVIEW

    5

    PLC

    Omron, 10% port reserved

    6

    Sensor

    Panasonic, Keyence, Omron

    7

    Servo motor

    Panasonic, Fuji Electric

    8

    Air cylinder, solenoid valve

    Airtac, SMC

    9

    Screw rod, guide rail

    HIWIN, THK...

    10

    Linear motion module

    HIWIN, MISUMI...

    11

    Structural standard parts

    HIWIN, MISUMI...

    12

    Industrial PC

    EVOC

    13

    Display screen

    AOC

    14

    Electric control accessories

    Chinese premium brand (CHNT, DEGSON)

    15

    Robot

    Yamaha 4-axis SCARA robot


    Sample display


    cylindrical electric tool battery pack


    Product Info

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