Lead Oxide Filling Machine

Lead Oxide Filling Machine for tubular lead-acid battery plates. Delivers efficient 20 plates/time filling with precise 3.6g/cm³ density, ±15g consistency, semi-automatic control, sealed negative-pressure design, and customizable options for superior quality and productivity.

Main Technical Parameters

1. Oxide filling length: 610mm for traction batteries; adjustable.

2. Oxide filling efficiency: 20plates/time for 2V traction batteries;

3. Oxide filling density: 3.6g/cm³.

4. Oxide filling Consistency: 80% grids reach ±15g for 2V traction batteries.

5. Automatic weighing system: 500kg/ time.

6. High efficiency oxide mixing weighing: 500kg/ time, mixing time: 8-10min.

7. The frequency inverter controls the vibration force to ensure different vibration parameters of the grid.

8. With negative pressure vent, the equipment is fully sealed when working.

9. The equipment is semi-automatic control. After clamping the plate, press the automatic start button to close the door. Feeding, filling and other processes are completed at one time, unload plates manually.

10. Equipment power: 10KW (double stations oxide filling system); oxide mixing weighing is 9KW.

According to different customer requirements, there are four options for customers to choose. In actual situation, customers can combine according to actual site and process requirements

1. What is the main application of this Lead Oxide Filling Machine?
It is specifically designed for filling lead oxide into tubular plates for lead-acid batteries, particularly for 2V traction batteries. It ensures precise, consistent filling for high-quality battery production.

2. What are the key performance specifications for filling?
The machine can fill 20 plates at a time. The filling density is precisely controlled at 3.6 g/cm³, and for 2V traction battery grids, 80% of them achieve a consistency weight within ±15g.

3. What is the capacity of the automatic weighing and mixing system?
The integrated automatic weighing system has a capacity of 500 kg per cycle. The high-efficiency oxide mixing and weighing process takes approximately 8-10 minutes per batch.

4. How is the filling process controlled and operated?
The equipment uses semi-automatic control. After manually clamping the plate, you simply press the automatic start button. The machine then automatically closes the door and completes the feeding, filling, and other processes in one cycle. Unloading of plates is done manually.

5. What design features ensure filling precision and quality?
A frequency inverter controls the vibration force, allowing the machine to adjust vibration parameters for different grid types. This, combined with the precise density and weight control, ensures high filling consistency.

6. How does the machine handle dust and environmental safety?
It features a negative pressure vent and is fully sealed during operation. Depending on the configuration option, it also includes systems for falling oxide recovery (hopper or screw conveyer) and dust collection to minimize lead dust exposure.

7. What customization options (proposals) are available for this machine?
There are four main configuration proposals available, allowing customers to choose based on their site and process needs. Options vary in: - Oxide Feeding: Manual or automatic. - Door Opening: Manual or automatic. - Falling Oxide Recovery: Hopper or screw conveyer. - Main Electric Control: General control or PLC+HMI automatic control. - System Control: Options include no system, manual control, or semi-automatic control. - Oxide Mixing Weighing & Dust Collection: Can be included or excluded based on the proposal.

8. What is the total power requirement for the equipment?
The power consumption is 10KW for the double-station oxide filling system, and the oxide mixing and weighing system requires an additional 9KW.

9. What is the standard filling length for the oxide?
The standard oxide filling length for traction batteries is 610mm, and this is adjustable to meet different production requirements.

10. Is the equipment easy to integrate into an existing production line?
Yes, with its semi-automatic operation, multiple customizable configuration proposals, and adjustable filling parameters, the machine is designed to be flexible and adaptable to various factory layouts and process requirements.